Filler Masterbatch (Filler calcium carbonate)

Filler MasterBatch is compounded of high quality filler, polymer resin and other additive agents by twin-screw machine. It is widely used in the plastic industry (blow film, blow molding, injection molding, wire drawing, bag molding, slip casting, dyeing, extrusion molding) to reduce the production cost and improve the character of final products.

I. DEFINITION

Filler Masterbatch - Calcium carbonate filler is a granular synthetic base resin, CaCO3 - calcium carbonate stone powder and plastic additives.

II. FEATURES

Filler masterbatch properties are:

+ Good dispersibility

+ Safe and friendly with environment

+ Anti-scratch surface

+ Create hardness, increase hardness

+ Increased toughness

+ Increased gravity for plastic products

+ Increased mechanical, physical, chemical, and thermal power

+ Increase fire retardant for plastic products

III. BENEFIT

Filler masterbatch offers many benefits for the production of plastic from the physical and chemical properties that bring plastic products to economic benefits for manufacturers:

- Increase quality for plastic products:

+ Increase hardness, toughness

+ Reduce surface scratches

+ Increased physical and chemical endurance

- Support for production process:

+ Good dispersibility

+ Safe with the environment, not spilled

- Reduced input costs for the production of products: significantly reduced input costs thanks to the use of CaCO3- Calcium carbonate stone powder instead of virgin plastic.

IV. APPLICATION

With the benefits and efficiency of the production process, filler masterbatch is widely used in the production of plastic products, typically in the production of ceiling panels - plastic frames - plastic doors, PVC pipes, etc. electrical cables, films, fibers, blow molding, ...

1. Production of ceiling boards, plastic door frames

CaCO3- Calcium carbonate Filler Masterbatch is widely used in hard PVC to produce plastic pipes and ceiling panels.

The use of filler masterbatch helps to increase product durability, optimize gloss and prolong product life.

2. Production of PVC pipes and plastic fittings

Filler masterbatch is applied as a main component in pipes and fittings product:

- Manufacture of non-pressure polyolefin pipes and fittings:

The use of plastic masterbatch in polyolefins helps to create higher hardness, improve production processes, and optimize both time and cost.

- PVC pressure hose

The use of filler masterbatch with a small amount of CaCO3 makes the product durable, resistant to high pressure and increased gloss.

- PVC drainage pipes and plastic fittings

3. Manufacture of electric cables

Filler masterbatch also used in producing cables:

In Polyolefin plastic cable, plastic filler is used a lot with the purpose of reducing cost and increasing fire resistance.

For different thick insulating thin cables, it is necessary to use fillers of different concentrations to create the most complete product.

4. Film production

Filler masterbatch is widely used in manufacturing from thin films to thick sheets, increasing chemical properties and improving production productivity. Filler masterbatch helps reduce costs, increase hardness, durability for the product.

Film production technology is used in the manufacture of a wide range of plastic products, from extruded plastic films, cast chutes as well as heat-resistant sheets.

- Plastic film for ventilation

The use of plastic resins in the production of small-hole ventilation plastic films is effective in cleaning matters.

Film casting

Plastic filler reduces production costs and improves coating quality, used in LDPE, LLDPE, HDPE, PP, ...

5. Production of yarns

Filler masterbatch are used in PE, PP woven or non-woven packaging to resist color effects or anti-vibration.

6. Molded products

The use of filler resins in the manufacture of molded products increases hardness, durability, and cost savings

- Blow molding

Plastic filler is used in blow molding to manufacture bottles and other products as containers.

- Injection molding

Used in the manufacture of spare parts, equipment, home products and automotive industry.

V. TYPES 

There are 2 main types of filler masterbatch

1. PE Filler masterbatch

Used in injection molding products, to partially replace the primary plastic of HDPE, LDPE, LLDPE to reduce input costs and increase product surface features.

2. PP Filler masterbatch

Used in molding, film blowing, injection molding, and extrusion processes to increase the productivity of the extruder and reduce the cooling time of the mold.

Sunrise Colors Vietnam is proud to provide customers with the highest quality Filler masterbatch with outstanding physical and chemical properties suitable for use in various plastic production technologies. With many years of experience in the plasticization industry, and a team of highly specialized staff and engineers, modern machinery and equipment system, we are always the trustworthy choice of customers and a prestigious unit. credit on domestic as well as international market.

SEE MORE