USING FILLER MASTERBATCH IN PLASTIC PRODUCTION

Today, the use of filler masterbatch in the plastic industry brings many benefits and effectiveness to manufacturers and is widely and increasingly used in all aspects of the plastic industry.

Filler masterbatch is a compound of CaCO3 stone powder with other additives on original resin - carrier granules, with the purpose of replacing the virgin resin used in plastic production, the raw material which is very expensive. 

I. STORY

Filler masterbatch is a product of plastic field

Plastic is a common term used for synthetic or semi-synthetic amorphous solid materials suitable for the manufacture of industrial products, often polymers and may contain other substances to improve performance. energy or cost reduction. Plastic was invented in 1855 with popular toughness properties suitable for a wide variety of applications such as casting, extrusion, etc. to form a variety of product shapes such as films, fibers, plates, tubes, bottles, boxes, .. With the ability to transform and apply such applications, plastic has become an essential and important part of human normal life as well as industrial life.

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In nature, resin plastic - unused plastic resin extracted from petroleum requires large-scale, high-cost investment infrastructure, modern and high-quality technology and processing systems. Therefore, the cost of plastic resins is also very high, if the plastic product only uses pure resin, it will create high production costs, consumers will not be able to afford and the efficiency of production is also decreased in the manufacturing industry. Therefore, to solve this problem, plastic manufacturers have produced a type of granule - filler masterbatch, which is a plastic filler made from limestone- CaCO3, additives and resin as the base, ensuring block. plastic products without sacrificing the required properties of the plastic based on the added plastic additives.

II. APPLICATION OF FILLER MASTERBATCH IN PRODUCTION 

With the benefits and efficiency of the production process, filler masterbatch is widely used in the production of plastic products, typically in the production of ceiling panels - plastic frames - plastic doors, PVC pipes, etc. electrical cables, films, fibers, blow molding, ...

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  1. Production of ceiling boards, plastic door frames

CaCO3 Filler Masterbatch is widely used in hard PVC to produce plastic pipes and ceiling panels.

The use of filler masterbatch helps to increase product durability, optimize gloss and prolong product life.

  1. Production of PVC pipes and plastic fittings

- Manufacture of non-pressure polyolefin pipes and fittings:

The use of plastic masterbatch in polyolefins helps to create higher hardness, improve production processes, and optimize both time and cost.

- PVC pressure hose

The use of filler masterbatch with a small amount of CaCO3 makes the product durable, resistant to high pressure and increased gloss.

- PVC drainage pipes and plastic fittings

  1. Manufacture of electric cables

In Polyolefin plastic cable, plastic filler is used a lot with the purpose of reducing cost and increasing fire resistance.

For different thick insulating thin cables, it is necessary to use fillers of different concentrations to create the most complete product.

  1. Film production

Filler masterbatch is widely used in manufacturing from thin films to thick sheets, increasing chemical properties and improving production productivity. Filler masterbatch helps reduce costs, increase hardness, durability for the product.

Film production technology is used in the manufacture of a wide range of plastic products, from extruded plastic films, cast chutes as well as heat-resistant sheets.

- Plastic film for ventilation

The use of plastic resins in the production of small-hole ventilation plastic films is effective in cleaning matters.

Film casting

Plastic filler reduces production costs and improves coating quality, used in LDPE, LLDPE, HDPE, PP, ...

  1. Production of yarns

Filler masterbatch are used in PE, PP woven or non-woven packaging to resist color effects or anti-vibration.

  1. Molded products

The use of filler resins in the manufacture of molded products increases hardness, durability, and cost savings

- Blow molding

Plastic filler is used in blow molding to manufacture bottles and other products as containers.

- Injection molding

Used in the manufacture of spare parts, equipment, home products and automotive industry.

III. SUNRISE COLOURS FILLER MASTERBATCH 

As being a producer of filler masterbatch in Vietnam, Sunrise has the advantage of using the highest quality of CaCO3 resources - top of the world from Vietnamese mountain areas which famous for CaCO3 as Yen Bai, Ninh Binh, Hoa Binh, Tuyen Quang,...Sunrise Colors Vietnam is proud to provide customers with the highest quality Filler masterbatch with outstanding physical and chemical properties suitable for use in various plastic production technologies. With many years of experience in the plasticization industry, and a team of highly specialized staff and engineers, modern machinery and equipment system, we are always the trustworthy choice of customers and a prestigious unit. credit on domestic as well as international market.

SEE MORE masterbatch

For more information please contact:
SUNRISE COLOURS VIETNAM CO., LTD
Add: Office: No. 208 Tam Trinh Street, Yen So Ward, Hoang Mai District, Hanoi City

Phone: 0084 243 645 2586     Fax: 0084 243 645 2586

Moblie/What'sapp/Wechat: +84 385 295 177

Email: rosie@sunrisecolour.com

Website: http://sunrisecolour.com

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